Condition monitoring · IoT

Condition monitoring, from route to real time.

Scheduled vibration routes to SKF standards and ISO 10816, permanent wireless sensors, and the alignment and balancing work that corrects what we find.

Standards
SKF & ISO 10816

Diagnostic practice and vibration limits

Coverage
Routes or 24/7

Scheduled visits, or permanent RONDS sensors

Correction
Included

We align and balance, not only report

The service

Catch it while it is still cheap to fix

Scheduled routes and permanent sensors to SKF standards and ISO 10816 — with the alignment and balancing that corrects what they find.

Reactive maintenance costs more than the repair. The failure takes the production with it, and the parts get bought at whatever price the lead time forces on you.

There are two ways to see it coming, and most plants use both. A scheduled route tells you what the machine was doing on the day we visited. Permanent RONDS sensors tell you what it is doing right now, and what changed at three in the morning on a Friday. We fit the method to the asset — routes on the many, sensors on the few you cannot afford to lose.

Then we correct it. Vibration is a symptom, not a fault: balancing a rotor that is vibrating because the shaft is misaligned will not fix it. We diagnose the root cause first, carry out the laser alignment or dynamic balancing ourselves, and measure the machine again before we leave — so you hold evidence that it sits inside ISO 10816 limits, not an assurance that it should.

Why it matters
  • SKF-certified technician oversight, to ISO 10816 vibration limits
  • Continuous sensors or scheduled routes — chosen per asset, not per contract
  • We correct what we find: laser alignment and dynamic balancing in house
  • Findings ranked by severity, with before/after readings as proof
Capabilities

What we do

Eight capabilities, all carried out in house. If your requirement is not listed, send the details and we will tell you plainly whether we cover it.

01

Vibration analysis & trending

Spectrum and waveform analysis separating imbalance from misalignment, looseness and bearing defects — then trended over time.

  • Spectral analysis
  • ISO 10816
02

Laser alignment & balancing

Precision correction of shafts, belt drives and rotors, verified against ISO limits with readings recorded before and after.

  • Laser shaft alignment
  • Dynamic balancing
03

Continuous IoT monitoring

RONDS wireless sensors streaming vibration, temperature, speed and process data to a secure cloud, 24/7.

  • RONDS
  • Multi-parameter
04

Alerts & remote diagnostics

Smart alarms to mobile and web the moment a threshold breaks — and our analysts reviewing the data before a site visit is needed.

  • Mobile alerts
  • Remote diagnosis
05

Oil & lubrication analysis

Viscosity, chemical composition and wear particles, read together to predict component lifespan.

  • Wear particles
  • Contamination
06

Thermography

Non-contact detection of overheating, insulation breakdown and electrical phase faults.

  • Infrared survey
  • Phase faults
07

Bearing condition monitoring

Envelope analysis of bearing health, referenced against genuine SKF data, with replacement planned rather than reacted to.

  • Envelope analysis
  • SKF data
08

Fault diagnosis & reporting

Root cause diagnosis with a written report and prioritised actions your planners can schedule against.

  • Root cause
  • Prioritised actions
Capability

This is one of five

Scroll across — most plants use two or three together.

01

Field Services

On-site electrical testing of transformers, motors, generators and cables.

02

Workshop Services

Motor rewinding and overhaul to 13.8 kV, returned with a test certificate.

03

Hydraulic Services

Power units, cylinders, pumps and DROPSA centralised lubrication.

04

Crane LMI Systems

WIKA load moment indicators, calibration and load testing.

Ready to eliminate unplanned downtime?

Send us your critical asset list. We will propose which assets go on a route, which get permanent sensors, and what each will tell you.